Best Pallet Matching

Efficiency Without Sacrificing Accuracy

This exclusive, real-time optimization method redefines how pallet assignments are built – boosting productivity, minimizing travel, and enabling pickers to build multiple store-ready pallets at once using double or triple pallet jacks.

The result: more throughput, less labor, and zero loss in accuracy.

What if you could pick to three stores at a time and actually be more productive AND accurate than if you were just picking to one?

“Due to the diverse sizes of our stores, we were able to group orders together, utilizing the Best Pallet Matching algorithms to increase our productivity, by reducing our travel path.”

Richard Kearns, EVP of Distribution and Logistics, Associated Wholesale Grocers

How It Works

Powered by Jennifer™, the voice, brains, and orchestration engine of the Lucas Warehouse Optimization Suite, Best Pallet Matching dynamically creates the most efficient assignments in real time.

  • Delivers the “Best Match”
    Each worker receives the smartest combination of pallets for their equipment, reducing wasted motion and maximizing productivity.

  • Optimizes Multi-Pallet Workflows
    Assignments are built to balance efficiency, minimize travel, and increase throughput—enabling pickers to work across multiple stores on a single trip.

  • Employs Real-Time Optimization
    Advanced algorithms evaluate millions of pick combinations in seconds to build the most efficient, accurate assignments possible.

  • Preserves and Enhances Accuracy
    Unlike traditional methods, Best Pallet Matching supports multi-store picking without risking accuracy thanks to Jennifer’s voice-directed confirmations and validations.

  • Adapts to Your Operation
    Jennifer™ factors in order priority, travel distance, product attributes, restricted combinations, and more. Rules are fully configurable to your business requirements.

  • Integrates Seamlessly
    Jennifer™ connects directly with your WMS and other systems to pull order, inventory, and location data in real time.

Proven Results

warehouse worker wearing voice headset picking grocery boxes

15–30% travel savings
from batch optimization

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5–15% additional travel reduction from optimized pick paths

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5 million saved annually

Uncover the Savings You’re Leaving on the Floor

Contact us today to learn how Best Pallet Matching can help you increase throughput, reduce travel, and achieve unmatched efficiency—without sacrificing accuracy.